產(chǎn)品概述

一、概述:

TDXS型泵系新一代高性能單級雙吸水平中開式離心泵，主要適用于自來水廠空調(diào)循環(huán)用水，供熱管網(wǎng)系統(tǒng)、建筑供水、灌溉、排水泵站、電廠、工業(yè)供水系統(tǒng)、消防系統(tǒng)、船舶工業(yè)、礦山給排水等領(lǐng)域。

參數(shù)范圍： 流量Q   22～11600m³/h      揚(yáng)程H  7～200m

型號說明：

如：TDXS250-450A

TDXS------新型中開泵

250-----水泵出口直徑

450-----葉輪直徑

A-------表示葉輪外徑第一次變化，A、B、C……依次類推 

TDXS型泵的主要技術(shù)參數(shù)：

泵出口直徑DN：     80～800mm

流量        Q：     22～11600m³/h

揚(yáng)程   H：     7～200m

工作溫度  T：     -20℃～105℃

固體顆粒:          ≤80mg/L

工作許用壓力：     ≤2.5MPa

 GENERAL

Type TDXS pumps are new type of single stage double suction centrifugal split pumps with high performance. They are widely used in delivering liquids to the water plant, circulation water system of air-conditioner pipe net system of supplying heated water, construction, drainage pumping station, power-station, industrial water supply system ship industry, mine and etc.

THE TECHNICAL PARMETER OF TYPE TDXS PUMPS:

Pump outlet diameter DN:   80～800mm

Capacity              Q:   22～11600m³/h

Head                  H:   7～200m

Temperature           T:   -20℃～105℃

Solid parameter :        ≤80mg/L

Permissible pressure :     ≤2.5MPa  

技術(shù)優(yōu)勢：

1、水泵兩端支承間距短，泵運(yùn)行穩(wěn)定，振動噪聲小，并呆適當(dāng)升速運(yùn)行，使水泵適應(yīng)范圍更廣。

2、同一轉(zhuǎn)子可反向運(yùn)行，降低了水錘引起水泵損壞的風(fēng)險。

3、獨(dú)特的高溫型設(shè)計，水泵采用中間支撐，加厚泵體，密封冷卻、軸承稀油潤滑等，使水泵可應(yīng)用于高達(dá)200℃運(yùn)行場合，特別適應(yīng)于供熱管網(wǎng)使用要求。

4、密封可采用機(jī)械密封或填料密封。

5、水泵外型應(yīng)用工業(yè)化設(shè)計，線條清晰，符合現(xiàn)代審美觀。

成本優(yōu)勢：

1、選用優(yōu)異的水力模型，使泵的效率比同類型泵高2-3%，大大降低了泵的運(yùn)行成本。

2、真空高度提高1-3米，從而降低低土建投資，延長了使用壽命。

3、選用進(jìn)口軸承，零件材料可根據(jù)用戶要求選用，使泵能適應(yīng)各種現(xiàn)場運(yùn)行條件，大大降低了維修成本。

維修優(yōu)勢：

1、集裝式機(jī)械密封，更換機(jī)械密封成為輕松簡單的工作。

2、應(yīng)用彈性預(yù)應(yīng)力裝配，轉(zhuǎn)子部件裝拆簡單迅速。

3、裝配時不需調(diào)整各種間隙。

 TECHNICAL ADVANTAGE:

1. Type SL pumps work stably with less noise and vibration and can work at a lifting speed due to short support at both sides, thus they can widely used.

2. The same rotor of Type SL pumps can be operated at reverse direction to avoid damage to the pumps by water hammer.

3. Unique design of type SL pumps working at high temperature using middle support to fasten the pump casing and using cooling seals oil lubrication bearing then pump suitable for working at 200℃ especially for suppling heated water to pipe net system.

4. Type SL with mechanical seals or packing seals.

5. Type SL pumps look beautiful with visible lines adopting industrially designing.

COST ADVANTAGE:  

1. The efficiency of SL pumps are 2%～3% higher than the same type pumps due to adopting advanced hydraulic model and thus minimum the operating costs.

2. The NPSH of type SL pumps are 1～3 meters lower than the same type split pumps due to using advanced hydraulic model and advanced manufacturing technique and thus minimize the foundation costs and extendling the using life.

3. Type SL pumps are suitable for any site working condition due to using SKF or NSK bearing and other parts chosen by the customers and thus minimize the maintenance costs.

MAINTENANCE ADVANTAGE:

1. It is very easy and simple to replace the mechanical seal due to usine container type mechanical seal.

2. It is rapid and easy to assembly and dismount the rotor parts due to using elastic ripess assembling.

3. It is unnecessary to make adjustment when assembling.

安裝使用說明

一、特別提示：

泵的安裝須由經(jīng)過培訓(xùn)的，對水泵安裝富有經(jīng)驗的人員進(jìn)行。

二、一般要求：

（一）泵與電機(jī)聯(lián)軸器的軸向和徑向偏差不超過0.04mm，每次在聯(lián)軸器的兩端均勻旋轉(zhuǎn)量具90°，用游標(biāo)卡尺或千分尺檢查，所有點(diǎn)的讀數(shù)必須均勻。

（二）不允許將泵作為管路的支點(diǎn)，管路在靠近泵的地方應(yīng)設(shè)可靠支撐，泵與管路連接處不允許傳遞任何應(yīng)力和變形。管路的公稱直徑必須大于或等于相應(yīng)泵的口徑，必須用適當(dāng)?shù)姆椒ㄑa(bǔ)償?shù)臒崧放蛎?，使泵不受額外的負(fù)載。

1、泵的安裝和調(diào)整

泵的安裝須由經(jīng)過培訓(xùn)的，對水泵安裝富有經(jīng)驗的人員進(jìn)行。

安裝形式：

1、測量并記下泵的位置。

2、把泵電機(jī)機(jī)組放在基礎(chǔ)上，地腳螺栓插入基礎(chǔ)中并調(diào)整?；A(chǔ)和底座之間保留4-5mm間隙。

3、對基礎(chǔ)螺栓灌漿并讓其堅固。

4、基礎(chǔ)堅固后均勻地擰緊地腳螺栓。

5、調(diào)整并對底座灌漿。

2、軸承潤滑

軸承在制造廠已加油脂、起動前檢查軸承，如果在運(yùn)輸和儲存中有雜質(zhì)進(jìn)入軸承或油脂已凝結(jié)固化或油脂已泄漏，起動前必須更換油脂。

軸承至多運(yùn)行兩年后必須更換油脂。每次更換油脂必須拆除軸承。更換油脂前用汽油或類似的介質(zhì)清洗軸承、軸承體和軸承壓蓋，并擦干凈。在球軸承和滾珠軸承中完全填料油脂，而在軸承壓蓋中只填充一半油脂。用油槍在軸承體上部的油嘴中加油。

滑動軸承用介質(zhì)或外接水源潤滑，為防止軸承堵塞，每運(yùn)行8000小時或至多兩年后，必須清潔軸承，并確保潤滑管路暢通。

 OPERATION AND MAINTENANCE INSTRUCTION MANUAL

● Caution: Installation of pumps must be expert and correlative train.  

● General Require:

(Ⅰ) Axial and Radial clearance of pump and motor coupling less than 0.04mm. Use of the vernier caliper or micrometer inspect both the end of coupling that equal rotate instrument 90o,every point read data must be equally.

(Ⅱ) Pump shall not be pivot of pipeline and pipeline must be set of fit support against pump. The joint of pump and pipeline can’t transmit any stress and distortion. nominal diameter of pipeline must be excess or equal diameter of pump, and drop suitable method for heat expansion of equalize pipe and loading of superfluity.

1. Installation and adjustment of pump

Caution: Installation of pumps must be expert and correlative train.  

Installation Type

(1) Measure and writing position of pump

(2) Pump unites put on base floor, anchor bolts insert base floor and adjustment. Remain 4~5mm between base floor and bedplate.

(3) Grouting base bolts and fitting.

(4) After base tightness, equally screw anchor bolts.

(5) Adjust and Grouting the bedplate.

2. Bearing lubrication

Bearing already fill oil in manufacture and before start-up check bearing. If bearing or oil grease already freeze or leaking in transmit or store. Please alter oil before start-up.

Bearing must be change oil grease after operation two years. Each time change oil grease must disassembly bearing. Before change oil grease, use of gasoline or similar medium clear bearing. Bearing body and bearing gland, fill over oil grease the ball bearing, but the bearing gland just fill half capacity. Use of the oil gun fill the top of bearing body in nozzle. Slip bearing use of medium or connect external water for protect bearing block. After operation 8000 hours or more two years, must be clear bearing for lubrication pipeline expedite。

 3、軸封的維護(hù)

如果軸封大量泄漏或長時間停機(jī)，泵啟運(yùn)前要安裝或更換填料。泵運(yùn)行時填料函處有少量滴水，填料壓得太緊會使軸套發(fā)熱并磨損，因此填料必須輕輕地、均勻地壓緊。

機(jī)械密封：機(jī)械密封無需特別維護(hù)，每天檢查它是否發(fā)熱。如果機(jī)械密封明顯泄漏，拆開并檢查，必要的話更換機(jī)械密封。

4、拆卸

只要拆開泵蓋，不必拆卸進(jìn)出水管路，就能拆除整個轉(zhuǎn)子部件；

1、 關(guān)閉進(jìn)出口泵蓋，打開放水螺塞和放氣螺塞，將水和氣排出；

2、 松開泵聯(lián)軸器與電機(jī)聯(lián)軸器之間的緊固件；

3、 松開并壓出填料蓋；

4、 松開泵蓋與泵體之間的連接螺栓，拿掉泵蓋；

5、 松開軸承體和泵體之間的連接螺栓，拆下轉(zhuǎn)子部件；

6、 拆下泵聯(lián)軸器和軸承壓蓋；

7、 松開螺母，從軸上壓出軸承體、軸承體包括軸承，確保壓力均勻，不要用榔頭，否則會損壞軸承；

8、 拆下填料、填料環(huán)和襯套，松開軸螺母，拆下軸套。葉輪和軸之間是間隙配合，所以葉輪能比較容易地拆下。如果拆不下，用木榔頭敲打輪轂。

5、重新裝配

重新裝配可按上述拆卸順序的相反方向進(jìn)行。裝配和拆卸油封、軸承和泵體、葉輪密封環(huán)時要按照規(guī)范的裝配工藝或安裝使用說明。

在裝泵蓋前為防止填料環(huán)進(jìn)入填料箱，把填料環(huán)粘在填料壓蓋上。

確保泵和電機(jī)聯(lián)軸器與泵和電機(jī)的軸端齊平，軸不能突出。

6、運(yùn)行/起動/停止

準(zhǔn)備

泵的灌注和輔助管路檢查

泵在起動前必須很好地放氣并用介質(zhì)灌注，進(jìn)口管路中的截止閥必須適當(dāng)打開。

注意：泵不允許干運(yùn)行！安全打開輔助管路（沖洗、密封、冷卻液等），并檢查流量。

檢查軸承潤滑劑和軸封

檢查轉(zhuǎn)子轉(zhuǎn)向

電機(jī)轉(zhuǎn)向應(yīng)與泵殼上的箭頭方向相同，在連接電機(jī)前檢查泵的轉(zhuǎn)向。

3. Main of shaft seal

If shaft seal lot of leaking or long time shut-off, so that installation equipment or change packing. Stuff box have little drop water when operation. If packing pressures more tie that shaft sleeve heat and wearing. Packing must be given gently and equally pressure machine seal. Machine seal needn’t special maintain but whether every day shall be overheat. If machine seal have observe leaking, disassembly and check , if necessary, change machine seal.

4. Disassembly

Just disassembly pump cover, don’t disassembly inlet and outlet pipework, it’s disassembly whole rotating parts.

(1) Shut-off inlet and outlet pump cover, then open drain water screw plug. And drain water and gas.

(2) Loosen fitting parts between pump coupling and motor coupling.

(3) Loosen and extrude packing cover.

(4) Loosen joint bolts between pump cover and pump body then remove pump cover.

(5) Loosen joint bolts between bearing body and pump body then disassembly rotating parts.

(6) Disassembly pump coupling and bearing gland.

(7) Loosen nut, pressure bearing body from shaft. The bearing body including bearing, comfier pressure equally. Don’t use of hammer whether damage bearing.

(8) Disassembly packing, packing ring and gas    then loosen shaft nut, disassembly shaft sleeve.

It’s clearance assort between Impeller and shaft so that impeller easily disassembly. If not, use of wood hammer beat impeller hub.

5. Renew assembly

Renew assembly according to counter disassembly circulate. It’s according to installation and assembly workmanship assembly and disassembly oil seal. Bearing and pump body, impeller seal ring.

Before assembly pump cover in order to prevent packing ring enter stuff box so that packing ring coherent packing gland.

Confirm pump, motor and shaft end of pump and motor together, shaft not extrude.

6. Operation /start-up/shut-off

Prepare

Filling of pump and Aux. Pipeline inspection

Before start-up, the pump must be perfect drain gas and fill medium and check valve of inlet pipeline must be suitable open.

Note: Pump can’t empty operation safely open Aux pipeline (flush, seal, cooling liquid etc.) and check capacity.

Check bearing lubrication and shaft seal

Check rotating direction.

Motor direction must be same direction with arrowhead of pump casing. Before connect motor, inspect direction of pump.

起動

－如果沒有止回閥就關(guān)閉出口閥；

－安全打開進(jìn)口閥（如果有的話）；

－如果有的話，打開軸封和軸承的外接水源閥門；

－泵一開始泵水、壓力表壓力就上升，慢慢打開出口閥，使泵在規(guī)定的參數(shù)范圍內(nèi)工作。

泵只有在起動和停止的時候關(guān)閉出口閥，否則泵將發(fā)熱或損壞。

－關(guān)閉出口管路中的截止閥；

－如果出口管路中有止回閥，則截止閥可以維持打開狀態(tài)以得到一個回壓；

－關(guān)閉電機(jī)；

－關(guān)閉輔助管路；

－如果有冷卻水的話，等泵冷卻后再關(guān)閉。

－如果發(fā)生霜凍或長時間停車，排空水泵和冷卻腔（如果有的話），或者采取其它防凍措施。如果泵配的是填料密封，拆除填料。如果泵處理的是污水，為防止在停車期間被腐蝕，排安并沖洗。

7、維護(hù)/運(yùn)行管理

泵運(yùn)行時應(yīng)保持平穩(wěn)，否則軸承和軸封將會損壞，泵不允許干運(yùn)行。泵不能長時間在出口閥關(guān)閉的情況下運(yùn)行。軸承最高溫度允許超出環(huán)境溫度50℃，或不超過90℃。

在泵運(yùn)行時，輔助管路中的閥門必須保持打開。如果泵配的是填料密封，運(yùn)行時應(yīng)有少量滴水，填料壓蓋應(yīng)輕輕地壓緊。

定期檢查備用泵，確保泵能正常運(yùn)行，定期轉(zhuǎn)動泵軸。定期檢查聯(lián)軸器部件，一經(jīng)發(fā)現(xiàn)磨損即行更換。外接密封、冷卻和潤滑水必須高出進(jìn)口壓力1.2～2.0bar。

 Start-up

If haven’t check valve that close outlet valve.

Open inlet valve (if exist)

If exist, open shaft seal and external connect water valve of bearing.

Open the power resource.

Pump start-up suction water so that pressure of pressure gage rise. Then slowly open outlet valve for pump working in normal parameter rang.

Pump close outlet valve only just start-up and shut off, whether pump shall be overheat or damage.

Shut-off

Close check valve of outlet pipework.

If outlet pipework have check valve, so that check valve can remain open state for a return pressure.

Close motor

If exist，close inlet valve.

Close Aux. Pipework

If cooling water exist，after pump cooling then close.

If occur frost or long time stop operation that drain pump and cooling house(if exist) or adopt another method for protect frost. If pump is packing seal that disassembly packing. If pump deal with sewage that drain empty and flush for prevent corrupt when stop operation period.

7. Maintain/operation management

Pump remain placidity in operation otherwise bearing and shaft seal shall be damage and pump don’t empty operation in outlet close consider. Max temperature of bearing allow to excess ambient temperature 50℃ or less than 90℃.

Valve of Aux. Pipework must be remaining open in operation. If pump drop packing seal that have litter drop water and packing gland shall be gently tie.

Regular inspect stand pump and rotating pump shaft for pump normal operation. Regular inspect coupling parts, seek wear as soon as alter pressure of external connect seal, cooling and lubrication must high than inlet pressure 1.2~2.0 bar.

8、可能發(fā)生的故障及其解決方法

 8、Possible trouble and remedies

 成套供應(yīng)范圍

Supply Range of Complete Set

1、泵

2、原動機(jī)，根據(jù)用戶需要，可配帶防爆電機(jī)，普通電機(jī)，汽輪機(jī)或柴油機(jī)

3、底座和地腳螺栓（根據(jù)需要）

4、聯(lián)軸器和聯(lián)軸器罩

5、帶部分冷卻和密封管路系統(tǒng)或輔件，不供輔助泵

1. Pump

2. Motor, anti-explosion and general motor, turbine or diesel can be supplied according to the customer’s requirements.

3. Base and anchor bolts.(according requirement)

4. Coupling and coupling cap.

5. Parts of cooling and sealing pipe system or accessories, auxiliary pump is not supplied.

訂貨須知

Ordering Instructions                           

1、應(yīng)按照使用條件的規(guī)格、材料、冷卻和密封管路系統(tǒng)及原動機(jī)。在訂貨時應(yīng)提供流量、揚(yáng)程、吸入壓力、密度、溫度及介質(zhì)等，并指出介質(zhì)的易燃性、易爆性、毒性、腐蝕性、結(jié)晶性以及是否允許封液滲入介質(zhì)內(nèi)。

2、若對原動機(jī)有特殊要求時，用戶應(yīng)說明現(xiàn)場條件，環(huán)境溫度和濕度，安裝地點(diǎn)及類別（防爆、防火等要求）電壓大小。

3、若用戶需要選用軸封，在訂貨時由制造廠按使用條件決定供貨的型號及規(guī)格、材料，也可按用戶要求的供貨。

4、以上要求均填寫出在《數(shù)據(jù)單》上。

1. Pump’s size, material, cooling and sealing piping system and motor should be decided according to used conditions. When ordering the following condition should be given: capacity. head, suction pressure, such as inflammable, explosive, toxic, corrosiveness, crystalline and whether sealing liquid is allowed to enter into pump medium.

2. If special motor is required. The customer should specify site conditions, ambient temperature and moisture, installation place and type(anti-explosive and anti-fire ect.). voltage.

3. If the customer selects shaft sleeve. The type, size and material of shaft sleeve will be decided by manufacturer according to use condition and also according to customer’s requirement.

4. The above requirements should be written on data sheet.